DQ-Modul

Upon customer request, we can incorporate rotary labellers into our labelling machines:

INTEGRATED INSPECTION SYSTEM AT THE MACHINE INLET:

Quality inspection of the containers at the machine infeed:

• Cap presence detection and correct positioning system.
• Cylinder liquid level inspection system

If a container fault is detected, the auger is blocked without stopping the labeller, so that the container can be removed from the line.

INSPECTION SYSTEM INTEGRATED IN EACH MACHINE SECTION

Inspection and control chamber for container labelling. The presence of the label is checked after each labelling station. This means that if there is an error in the labelling, the following actions are not carried out on the container (no more labels are dispensed), and the container is rejected.

This avoids wastage of labels and is especially important when it comes to tax stamps because their unit price is expensive. It should also be noted that stamps that are damaged must be returned/presented to the tax authorities.

TYPES OF ORIENTATION

Orientation by means of photocells (DQ-CELL System) and artificial vision (DQ-VISIO System).

In the new generations of DIFMAQ labellers, the number of photocells has been optimised (2 photocells mounted on the moving arm), thus minimising the adjustments required for format changeovers.

We adapt to any bottle format (cylindrical, square, flat, etc...)

The first action performed on the pack when it enters the machine is orientation. In this case, if the orientation has not given a satisfactory result, the container is marked as defective and no label is dispensed, ending up rejected at the machine exit. This is extremely important when the labels are expensive (tax stamps, designation of origin stamps, etc...).

INTEGRATED TAX SEAL READER AND REGISTRATION (DQ-TAG SYSTEM)

The tax stamp is dispensed from the self-adhesive head.

DQ-TAG reads each of the QR codes to generate a record and obtain full traceability of tax stamps.

The data of the recorded production batches are stored in a CSV file (Excel).

Features

• Ergonomic structure of the equipment.
• Flexibility for operators, minimizing the time spent on format changes thanks to the ergonomic design.
• Stainless steel protection cabin with telescopic rear protection and telescopic front door protection.
• Electrical cabinet attached to the machine body structure.
• Labeling with self-adhesive labels, wet adhesive, Hotmelt, or mixed combinations.
• Table diameters: 720-960-1200-1800 mm.
• Plate rotation via servo-driven motor.
• Production speeds up to 60,000 b/h.
• Maximum of 6 stations depending on table diameter, with the possibility of mixed labeling.
• Interchangeable stations for different types of labeling. Interchangeable modules for self-adhesive labeling, cold glue labeling, Hotmelt labeling with pre-cut labels, or a Roll Feed module.
• NON STOP system for label folding.
• NON STOP protection for users in dangerous areas while the equipment is in motion.
• Pre-disposition for orientation system via fiber optics (DQ-CELL) or artificial vision (DQ-VISION) for orienting containers (custom reliefs, mold joints, graphic design decoration, and screen printing).
• Pre-disposition for DQ-TAG system for QR control of the fiscal seal on alcoholic beverages.